3004 Aluminum Coil
3004 Aluminum Coil
Application Market: Lamp Cap Material, Shutter Material, Heat Sink, Liquid Crystal Back Plate Material, Bottle Cap Material, Aluminum Base Material For Color Coating, etc.
| Width: 40-2650mm | ||
| Thickness: 0.2-5mm | ||
| Length: Customizable as required | ||
| Mother Coil: DC or CC Aluminum Coil | ||
| Temper: O, H12, H14, H16, H18, H19, H22, H24, H26, H28, etc. | ||
| Surface: Oxidation, Precoating, Mirror Finishing, etc. | ||
| Free Sample Size: A4 Paper Size | ||
| MOQ: 3-5T | ||
| Payment Terms: T/T, L/C, D/P | ||
| Delivery Time: Normally Within 15-30Days |
The 3004 aluminum coil, a distinguished member of the high-performance aluminum-manganese alloy series, not only inherits the characteristics of lightweight and easy aluminum processing but also significantly enhances strength and corrosion resistance. Its excellent performance in a wide range of industrial applications makes it a reliable solution for your needs, instilling confidence in its capabilities. This is why it occupies an essential position in the market. WanTai 3004 aluminum coil exhibits exceptional mechanical properties, good formability, high strength, corrosion resistance, and easy welding characteristics, making it suitable for meeting different industries’ demanding material property requirements.
WanTai Aluminum Industry is happy to provide you with various aluminum coils, such as color-coated aluminum coils, checkered aluminum coils, and white aluminum sheet trim rolls. Last but not least, we offer flexible, customized services to produce aluminum sheets/aluminum coils of different sizes, thicknesses, surface treatments, and performance requirements according to our customers’ specific needs. At the same time, we provide professional technical support and after-sales service to ensure that customers get timely technical support and solutions during the use process. Please get in touch with our professional sales butler team if you have any requests.
3004 Aluminum Coil DC / CC International Alloy designation (For Reference)
The parameters of the 3004 aluminum coil and prepainted 3004 aluminum coil are identical to those of the International Alloy Designations System for 3004 Aluminum sheets.
| Alloy Series | National Standard | American Standard | Europe Standard |
|---|---|---|---|
| 3000 Series | – | 3004 Aluminum Coil | – |
3004 Aluminum Coil Chemical composition
| Chemical composition | Content（%） |
|---|---|
| Si | ≤0.30 |
| fe | ≤0.70 |
| cu | ≤0.25 |
| mn | 1.0-1.5 |
| Mg | 0.8-1.3 |
| cr | – |
| ni | – |
| zn | ≤0.25 |
| ti | – |
| zr | – |
| al | Reminder |
The 3004 aluminum coil, with its robust composition of aluminum, manganese, and magnesium, is designed for durability. The addition of manganese remarkably enhances its strength and hardness, ensuring a product that can withstand the test of time. While adding magnesium further improves corrosion resistance. This combination of alloys gives the 3004 aluminum coil outstanding physical and chemical properties while keeping it lightweight.
3004 aluminum coil properties
| 3003 Aluminum Coil Property | Value |
|---|---|
| Length | Customizable As Required |
| Width | 100mm-2650mm |
| Thickness | 0.2mm-5mm |
| Temper | O, H12, H14, H16, H18, H19, H22, H24, H26, H28, etc. |
| Tensile Strength | ≥200 MPa |
| Yield Strength | ≥110 MPa |
| Elongation | ≥20% |
3004 Aluminum Coil DC / CC Temper designation (For Reference)
| Temper | Definition |
|---|---|
| O | Annealed |
| H12 | Strain Hardened, 1/4 Hard |
| H14 | Strain Hardened, 1/2 Hard |
| H16 | Strain Hardened, 3/4 Hard |
| H18 | Strain Hardened, Full Hard |
| H22 | Strain Hardened and Partially Annealed, 1/4 Hard |
| H24 | Strain Hardened and Partially Annealed, 1/2 Hard |
| H26 | Strain Hardened and Partially Annealed, 3/4 Hard |
| H28 | Strain Hardened and Partially Annealed, Full Hard |
3004 Aluminum Coil Features
- Density： The density of 3004 aluminum alloy is about 2.73 g/cm3 lighter than many other metals, such as steel, copper, and other common metals. This characteristic makes it a typical lightweight material. Therefore, using 3004 aluminum alloy is conducive to reducing the weight of the product structure.
- Strength & Ductility: 3004 aluminum alloy combines good strength and flexibility. Its tensile strength range is usually between 110-205MPa, and its elongation can reach more than 25%. This allows it to absorb more energy when subjected to external forces, reducing the risk of breakage. Its strength is 10% higher than 1100 and offers improved formability.
- Hardness: The hardness of 3004 aluminum alloy is moderate, usually between 45-55HB. This allows it to withstand a certain amount of pressure without being too hard to work with.
- Thermal Conductivity： Although aluminum alloys’ electrical conductivity is generally not as good as copper’s, 3004 aluminum alloys still have good thermal conductivity, so they are used on some occasions with high heat dissipation requirements.
- Corrosion Resistance: In various corrosive environments, such as salt spray testing and acid and base testing, the 3004 aluminum coil’s corrosion resistance is particularly excellent. Its corrosion resistance has been fully verified, especially in highly corrosive environments such as chloride. Therefore, the 3004 aluminum coil is suitable for long-term use in humid, corrosive environments.
- Tensile Modulus： The 3004 aluminum alloy has a high elastic modulus, so it can quickly return to its original shape when subjected to external forces, reducing the risk of permanent deformation.
- Machinability: The 3004 alloy is easy to process and form, allowing for easy cutting, bending, drilling, and turning operations. It also has good welding properties, making it more flexible when manufacturing complex structures.
- Weldability: 3004 aluminum alloy is easy to weld, and the surface treatment is easy to handle. It can be cut, bent, drilled, and turned and is easily machined into various shapes and sizes to meet the diverse engineering needs of customers.
- Exquisite Surface: Following special surface treatment, the 3003 aluminum coil exhibits a smooth, metallic surface with a lustrous finish, elevating its aesthetic appeal and decorative impact.
We provide all the data from authoritative third-party testing agencies, including AQSIQ, the International Organization for Standardization, etc. These institutions have comprehensively evaluated the performance of 3004 aluminum coils through strict test methods and evaluation standards. Customers can inquire about the relevant report or contact us for more detailed information.
3003 Aluminum Coil: Pros and Cons
Pros
- Good Formability: The 3003 aluminum coil has excellent formability, making it suitable for deep drawing, stamping parts, models, and shell processing to meet various complex shapes and high-precision processing requirements.
- Good Corrosion and Rust Resistance: The manganese element in the 3003 aluminum coil provides good corrosion resistance, effectively resisting natural erosion from the environment, such as acid rain, oxidation, and other phenomena, thus extending the product’s service life.
- Durable and Versatile: With high strength and plasticity, the 3003 aluminum coil is a versatile material that outperforms other aluminum alloys. It can withstand more significant pressure and impact while maintaining good ductility and machinability, and it is suitable for a wide range of applications.
- Good Thermal Conductivity: The 3003 aluminum coil can efficiently conduct the heat generated by the battery, improving battery heat dissipation performance and extending its service life.
- Environmental Advantages: The 3003 aluminum coil, as a recyclable resource, offers significant environmental benefits. By choosing this material, we can contribute to reducing the environmental burden through recycling, fostering a sense of responsibility and consideration for the planet.
Cons
- Inability to Strengthen Surface Strength: The 3003 aluminum coil cannot strengthen the surface strength of the aluminum alloy plate/roll through the heat treatment process. So, it is generally widely used in cold tie production and processing.
- Price Factor: While the price of the 3003 aluminum coil is relatively reasonable, it may still be high compared to other materials in some cases, which may affect its use in some cost-sensitive applications.
Therefore, it’s crucial to note that the specific use of the 3003 aluminum coil should be selected according to the requirements and application scenarios. This will ensure you make informed decisions and choose the most suitable material for your needs.
Differences between DC Casting and CC Casting
The thickness of 0.7 mm refers to the thickness of aluminum coils, commonly used in various industries for roofing, cladding, and fabrication applications. So, comparing the quality of aluminum coils with a 0.7 mm thickness through some details on DC and CC Casting could help us get a clear and reasonable result.
DC (Direct Chill) Casting:
- The direct chill casting process produces a magnificent and uniform aluminum grain structure.
- This fine-grain structure gives aluminum strength, formability, and corrosion resistance compared to other casting methods.
- Direct chill-casting aluminum coils are often used in applications that require deep drawing or complex forming, such as automotive body panels, heat exchangers, and food/beverage cans.
- The 0.7 mm thickness is on the thinner end for DC casting aluminum. However, this gauge is still suitable for many formed and fabricated components.
CC casting (Continuous Casting):
- Continuous Casting is a more economical process than DC casting.
- CC-casting aluminum billets, blooms, or slabs have a slightly larger grain structure than DC-casting. However, it is still suitable for a wide range of applications.
- CC-casting aluminum coils with a thickness of 0.7 mm are commonly used for general sheet metal fabrication, roofing, siding, and other building/construction applications.
- The 0.7 mm thickness provides a good balance of formability, strength, and lightweight properties for these types of uses.
In summary, DC-casting aluminum coils have superior mechanical properties and surface quality compared to CC-casting but at a slightly higher cost. Even so, neither DC nor CC-casting aluminum coils with a thickness of 0.7 mm can exhibit good flatness, surface quality, and dimensional tolerance and can be used in different applications depending on the project’s specific requirements.
The choice between the two kinds of production technology depends on the end product’s specific performance requirements, economic considerations for the specific application, and customer requirements. DC casting is preferred when superior formability and strength are needed. In contrast, CC casting is more economical for less demanding applications.
Advanced Color-Coated Process
Polyester-coated pre-coating Technology(PE Coating)
The polyester coating is a kind of anti-UV UV polyester resin coating; its primary component uses polymers containing ester bonds in the main chain as monomers, adding alkyd resin and an ultraviolet absorber. After baking polyester coating on the surface of aluminum (aluminum sheet, aluminum coil) many times, it forms a solid film with protection and decoration. The polyester coating protects color-coated aluminum products (aluminum sheets, aluminum coils) from exposure to the atmosphere due to temperature differences, freeze-thaw cycles, corrosive gases and microorganisms, ultraviolet radiation, wind, rain, frost, and snow.
In addition, the polyester coating can give color-coated aluminum substrate products rich color. According to gloss, the polyester coating can be divided into matte and highlight series. Therefore, the color-coated aluminum coil not only has good gloss and smoothness but also superior texture and feel and can also increase the sense of layer and three-dimensionality. It is especially suitable for interior decoration and advertising boards.
polyvinylidene difluoride coating technology(PVDF Coating)
Fluorocarbon coating is PVDF resin. It mainly refers to vinylidene fluoride homopolymer or vinylidene fluoride and other small amounts of fluorinated vinyl monomer copolymer coatings. The fluoric acid-base material with a fluorine/carbonization bond has a stable and firm chemical structure, which makes the physical properties of fluorocarbon coatings different from those of general coatings.
Fluorocarbon coatings can be divided into traditional fluorocarbon coatings and nano-fluorocarbon coatings according to the film formation structure of the surface. In 1965, the Pennwalt Chemical Company of the United States, for the first time, used fluorocarbon paint for the coating of indoor and outdoor aluminum in high-grade buildings, a wide range of color selectivity, solemn appearance, and durability for many magnificent curtain wall buildings around the world added luster.
In addition to the wear and impact resistance in terms of mechanical properties, it also shows excellent and long-term fading resistance and UV resistance in harsh climates and humid environments. After high-temperature grilling, the molecular structure of the coating is tight, and the machine has superior weather resistance. The coating manufacturer’s guarantee of the service life of the coating began to be 10 years, 15 years to guarantee more than 20 years.
American research institutions have tested and compared fluorocarbon, super, and general coatings. The samples of the coatings were exposed to hot sunlight in Florida, the United States, and exposed to the harsh environment of humid salty air for 12 years, which proves that the stability and durability of fluorocarbon coatings are 30%-80% higher than those of the other two coatings. Fluorocarbon coatings ensure that they can be used in various harsh environments. It is especially suitable for indoor and outdoor decoration in public places, commercial chains, exhibition advertising, and other decorations and displays.
If you need more specific information about aluminum coils, don’t hesitate to contact our sales team!
3004 Aluminum Coil Chemical Composition
| Chemical Element | Si | Fe | Cu | Mn | Mg | Cr | Ni | Zn | V | Ti | Zr | Each | Total | Al |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Content (%) | ≤0.30 | ≤0.70 | ≤0.25 | 1.0-1.5 | 0.8-1.3 | – | – | ≤0.20 | – | – | – | ≤0.05 | ≤0.15 | Remainder |
3004 Aluminum Coil Technical Data
| Length | Customizable As Required |
| Width | 40-2650mm |
| Thickness | 0.2-5mm |
| Temper | O, H12, H14, H16, H18, H22, H24, H26, H28, etc. |
| Application Market | Lamp Cap Material, Shutter Material, Heat Sink, Liquid Crystal Back Plate Material, Bottle Cap Material, Aluminum Base Material For Color Coating, Etc. |
| Mother Coil | DC or CC Aluminum Coil |
| Surface | Oxidation, Precoating, Mirror Finishing, Etc. |
| Free Sample Size | A4 Paper Size |
| MOQ | 3-5T |
| Payment Terms | T/T, L/C, D/P |
| Delivery Time | Normally Within 15-30Days |
3004 aluminum coil properties
| Physical Property | Value |
|---|---|
| Density | 2.73g/cm3 |
| Hardness Brinell | 20-30HB |
| Melting Point | 650°C |
| Thermal Expansion | 24 x10^-6 /°C |
| Thermal Conductivity | 237W/m.K |
| Electrical Resistivity | 0.0282 x10^-6 Ω.m |
| Mechanical Property | Value |
|---|---|
| Tensile Strength | ≥200 MPa |
| Compressive Strength | ≥200MPa |
| Yield Strength | ≥110MPa |
| Elasticity Modulus | ≥70Gpa |
| Elongation | ≥20% |
| Elongation at Break | ≥2.3% |
3004 aluminum coil Corrosion resistance
The corrosion resistance of 3003 aluminum coil in acid and alkali is roughly as follows
| Medium | Anti-corrosion Capability |
|---|---|
| Ocean Water | weak |
| Salt | weak |
| Organic Acid | Common |
| fluorine, chlorine, bromine, Lodine | Poor |
| hydrochloric acid, hydrofluoric acid, acetic acid | Poor |
| alkaline, ammonia water, Lime water | Poor |
| dilute sulfuric acid, dilute nitric acid | Poor |
| ammonia Gas, sulfurous gas | Good |
| Cold concentrated sulfuric acid, Cold concentrated nitric acid | Stable |
| petroleum, kerosene, ethyl alcohol, benzene, organic compound, etc | Stable |
Prepainted 3004 Aluminum Coil Applications
As a versatile AL-Mn alloy, 3004 aluminum coils are used in a wide range of industries, including but not limited to:
- Architectural Decoration Field
- In the construction industry, the 3004 aluminum coil is a reliable choice for building curtain walls, roof materials, and building baffles. Its high strength, excellent formability, and corrosion resistance provide a sense of confidence and security. The advantages of the 3004 aluminum coil as a curtain wall material, such as its lightweight nature, beautiful appearance, and strong weather resistance, further reinforce this confidence. Its good formability and weldability make the design and construction of curtain walls more flexible and diverse.
- transportation industry
- As lightweight vehicles become more popular, car makers use high-strength 3004 aluminum rolls for vehicle bodies. Its strength and lightweight properties help reduce vehicle weight, improve fuel economy, and enhance performance. This type of aluminum coil is widely used in automotive manufacturing.
- packaging industry
- In food packaging, the 3004 aluminum coil is favored because of its non-toxic and harmless to food, safe and pollution-free, corrosion resistant, and other characteristics. In addition, the excellent formability makes it easy to cut, bend, drill, and turn operations, making the 3004 aluminum coil an ideal choice for the food packaging industry, such as beverage cans, cans, etc.
- Chemical Industry
- Due to its excellent corrosion resistance, the 3004 aluminum coil is an indispensable material in the chemical industry. It is often used to produce and store various corrosive chemicals. Its excellent corrosion resistance ensures the long-term stable operation of storage tanks and production equipment, helping reduce user maintenance and replacement costs.
To sum up, the 3004 aluminum coil offers promising application prospects as a high-performance aluminum manganese alloy in various chemical, construction, automotive, and food industries. We are eager to establish long-term, stable cooperative relationships with you to create a better future!
Last but not least, we offer flexible, customized services to produce 3004 aluminum coils of different sizes, thicknesses, surface treatments, and performance requirements according to our customers’ specific needs. At the same time, we provide professional technical support and after-sales service to ensure that customers get timely technical support and solutions during the use process.
3004 aluminum coil supply temper mainly includes free processing state (F), annealing state (O), work hardening state (H), solid fusion heat treatment state (W), and heat treatment state (T). The specific status code and description can refer to the relevant technical standards (such as GB/T 3880-2006 and GB/T 3880-2024).
3003 aluminum coil and 3004 aluminum coil are different in several ways. The following are their main differences:
- Chemical Component
- 3003 Aluminum Coil: The main component is high-quality aluminum, which generally accounts for 97.5-98.6% of the total. Other alloy components, such as copper, manganese, magnesium, etc., contribute to the total amount, generally between 1.2-1.5%. The manganese content is more prominent, at 1.0-1.5%.
- 3004 Aluminum Coil: The main component is aluminum, but the content is slightly lower, generally between 95-97.5%. Among the other elements, manganese content is 1.0-1.5%, similar to 3003. But in particular, it also contains magnesium, with a content of 0.8-1.3%. This balanced composition of aluminum, manganese, and magnesium gives 3004 aluminum coil unique corrosion resistance, wear resistance, and hardness properties, ensuring its high performance in your applications.
- Property Performance
- 3003 aluminum coil: high tensile strength, generally 145-180MPa; The bending strength is slightly lower, generally 120-145MPa.
- 3004 aluminum coil: although the tensile strength is slightly lower, generally 120-145MPa, its bending strength is higher, generally 145-180MPa. This suggests 3004 aluminum coils may be more advantageous in applications requiring higher flexural resistance.
- 3003 aluminum coil stands out with its high coefficient of thermal expansion and low melting point, making it an ideal choice for applications that require good plasticity and corrosion resistance.3004 aluminum coil, with its slightly lower thermal expansion coefficient than 3003 and a somewhat higher melting point, is a preferred choice for applications that demand better anti-wear ability.
- The 3004 aluminum coil’s corrosion resistance is slightly better than that of the 3003 aluminum coil, especially in non-oxidizing acid bases and salts. The required surface effect is obtained by various surface treatment methods, such as anodic oxidation spraying and electroplating. It shows good corrosion resistance under most environmental conditions, especially in non-oxidizing media and brine environments. Therefore, it is particularly suitable for use in the Marine chemical industry and atmospheric pollution environment, mainly due to the natural oxide film formed on its surface can effectively resist the erosion of water, oxygen, and other chemicals and isolate the external corrosive medium to protect the substrate from erosion, thus extending the service life of the product.
- 3003 aluminum coil has excellent formability, good corrosion resistance, and relatively low strength. It is commonly used to produce building curtain walls, automobile parts, radiators, kitchenware, etc.
- The 3004 aluminum coil has relatively high strength and hardness while maintaining good corrosion resistance. It is often used to manufacture products requiring higher corrosion and wear resistance, such as automobile shells and decorative panels.
- Machinability Properties
- 3003 aluminum coil has good plasticity and toughness, the processing and molding process is easier, and the machining surface roughness is better. In addition, its formability, solubility, and corrosion resistance are good, and it is easy to process into various shapes and sizes.
- Processing the 3004 aluminum coil requires careful handling due to its brittleness, which makes the processing difficulty relatively high. Its processing performance is slightly lower than that of the 3003 aluminum coil but offers a low surface roughness in machining. Despite these challenges, its formability and solubility are equally good and meet most processing needs.
- Corrosion Resistance
- The corrosion resistance of 3004 aluminum coils is generally more substantial than that of 3003 aluminum coils. This is because, in addition to aluminum, manganese, and other elements, the 3004 aluminum coil also adds magnesium; adding these alloying elements enhances its corrosion resistance. Especially for resistance to acid rain, salt water, and other external environmental erosion, the 3004 aluminum coil shows good corrosion resistance. However, it should be noted that corrosion resistance is also affected by many factors, such as material surface treatment and use environment, so it is necessary to choose comprehensively according to the specific situation in practical applications.
- Application Performance
- 3003 Aluminum coil, with its good surface treatment effect and excellent corrosion resistance, is versatile. It is used for internal and outdoor decoration, including kitchenware, food and chemical products processing, and storage devices. It is also used in the transportation of liquid products. Its suitable welding and stamping performance make it a popular choice for new energy vehicle power battery shell products.
- 3004 aluminum coil: It is also ideal for outdoor decoration, but its surface treatment effect is slightly inferior to the 3003 aluminum coil. Its corrosion resistance is also weak, but its higher strength and hardness make it suitable for parts requiring higher strength. It is widely used in coating, color-coated aluminum coils, aluminum magnesium, manganese plates, tile presses, and other products. In addition, the 3004 aluminum coil is also widely used in chemical product production and storage devices, building baffles, various lamp parts, beverage cans, and other fields.
- Price
- The recent market price of the 3003 aluminum plate is about 24,000 yuan/ton. Affected by the trading price of aluminum ingots will fluctuate. The 3004 aluminum coil has a higher proportion of magnesium, and its manufacturing cost is relatively high.
- This results in the 3004 aluminum coil price slightly higher than the 3003 aluminum coil. After all, price is an important economic factor to consider. If you need an accurate price, please send your order requirements (such as size, thickness, surface treatment, and usage scenarios) to the stewards of the WanTai Aluminum Industry. We are committed to providing you with personalized service and preferential prices tailored to your specific needs.
In summary, the 3003 aluminum coil and 3004 aluminum coil have apparent differences in alloy composition, physical properties, processing properties, and uses. For example, the compressive strength of the 3003 aluminum coil is similar to that of the 3004 aluminum coil. Still, the processing performance of the 3004 aluminum coil is better. Which aluminum coil is better depends on the specific application scenario and requirements. If higher strength, hardness, and corrosion resistance are required, a 3004 aluminum coil is more suitable. Suppose more attention is paid to formability and corrosion resistance, and there are specific cost requirements. In that case, a 3003 aluminum coil may be a better choice. Considering all factors, choosing the most suitable aluminum coil material is necessary according to the specific application scenarios and needs.
Both the 3003 and 3004 aluminum coils, part of the AL-Mn series alloys, possess unique properties that make them ideal for food packaging. These aluminum packaging materials exhibit excellent barrier properties, oxidation, and moisture resistance. They effectively prevent the oxidation and deterioration of food, medicine, and other easily oxidized substances, and also protect against moisture erosion, thereby extending the storage time of goods. Their alignment with food safety and hygiene standards, high and low-temperature resistance, and green environmental protection, further enhance their suitability for food packaging materials.
Therefore, the versatility of 3003 and 3004 aluminum coils makes them ideal for use as food-grade materials.
Specifically, the 3003 aluminum coil has excellent forming performance, and its mechanical properties are manifested as tensile strength σb (MPa) between 95 and 210 and conditional yield strength σ0.2 (MPa) ≥170. Secondly, the 3003 aluminum coil also has excellent corrosion resistance to the atmosphere, freshwater, seawater, food, organic acids, gasoline, neutral inorganic salt aqueous solution, etc. At the same time, the 3003 aluminum coil has excellent barrier properties for water, air (oxygen), light, and microorganisms, which are important factors leading to food deterioration. Therefore, the corrosion resistance, formability, and excellent barrier properties of the 3003 aluminum coil provide good protection functions for food. Because of this, 3000 aluminum rolls are suitable for kitchenware, food packaging, food, and chemical products processing and storage devices, as well as other scenarios, such as food cans, food containers, and aluminum foil lunch boxes.
The 3004 aluminum coil, with its enhanced formability and corrosion resistance, outperforms the 3003 aluminum coil. Its chemical composition is similar to 3003, but adding more magnesium (Mg: 0.8 ~ 1.3) offers higher strength and hardness while maintaining good corrosion resistance. The 3004 aluminum coil has many application prospects in food packaging, especially in higher corrosion and wear resistance scenarios. Additionally, 3004 aluminum foil, as a prefabricated food box material, boasts oxidation and corrosion resistance, is lightweight, has high strength, is easy to process, has environmental protection, and is recyclable. These advantages effectively protect prefabricated dishes from oxygen, moisture, and microbial erosion, thereby extending the shelf life of food.
Therefore, when choosing a packaging material, it’s crucial to consider the specific needs of food packaging and the use environment. Whether you need higher corrosion resistance and strength (3004 aluminum coil) Or you prioritize formability and cost (3003 aluminum coil), always ensure that the chosen material meets the relevant food safety standards and regulations. Adhering to these standards is vital to providing the safety and reliability of aluminum food packaging materials.
Both 3003 and 3004 aluminum coils are versatile materials that can be adapted to the specific needs of automotive parts. Their unique properties make them suitable for a wide range of applications in automotive manufacturing.
3003 aluminum coil, with its high flexibility, strength, and corrosion resistance, finds extensive use in automotive manufacturing. It is well-suited for parts requiring high strength and good formability, such as body panels, fuel tanks, coolers, air conditioners, and heat exchangers. Moreover, it is a popular choice for new energy vehicle power battery shells, roofs, partitions, and other components due to its quick processability and high-temperature corrosion resistance.
On the other hand, the 3004 aluminum coil is a staple in automobile manufacturing, thanks to its enhanced strength and other benefits. Its lightweight nature, corrosion resistance, and good formability make it a versatile material. Its superior strength, in particular, makes it an ideal choice for producing automotive parts that require higher strength, such as body exterior panels, wheel covers, and body skeletons.
When choosing between 3003 and 3004 aluminum coils, it’s essential to consider the specific application needs and design objectives. If the auto parts require higher strength and hardness or must withstand more significant pressure and impact, then the 3004 aluminum coil may be the better choice. Conversely, if formability and corrosion resistance are more critical, and cost is a consideration, the 3003 aluminum coil may be more suitable. The performance of these two materials should be carefully evaluated, and the best choice should be made based on the specific requirements.
The price of the aluminum coil will be affected by many factors, such as market supply and demand, raw material prices, and processing technology. Therefore, the specific price of an aluminum coil needs to be determined according to several factors. The multiple factors that the price limitation include the following aspects:
- Basic Material Fee.
- Aluminum is the base material of aluminum coils, and the price will vary with different specifications and thicknesses. Generally speaking, the thinner the thickness, the higher the price; the more significant the corresponding length and width, the higher the price. In addition, there will be price differences between aluminum rolls from different manufacturers.
- Alloy Composition.
- Understanding the alloy composition’s role in the performance of the aluminum coil is crucial. It influences factors such as strength and corrosion resistance, empowering buyers to make informed decisions based on their needs and budget.
- Manufacturing Technology.
- The production process of the aluminum coil plays a significant role in determining its price. For instance, the domestic aluminum coil is primarily made from waste materials through melting, casting, and rolling. In contrast, the imported aluminum coil is typically made from raw aluminum alloy through melting and casting. Understanding these differences in production processes and raw material costs helps buyers comprehend why the price of imported aluminum coils is usually higher than that of domestic aluminum coils.
- Surface Coating.
- The surface of the aluminum coil needs to be coated, and different coating materials and coating thicknesses will affect the price. PVDF coating is more expensive but has better weather resistance and longer service life. The cost of PE coating is lower, but the weather resistance could be better than that of PVDF coating.
- Market Demand and Supply.
- Market demand and supply also affect the price of aluminum coils. When demand is more significant than supply, prices may rise. Conversely, when supply is more significant than demand, prices may fall.
The price of aluminum coil is influenced by many factors. When purchasing aluminum rolls, it’s crucial to consider these factors and select the type that best fits your requirements and budget. We strongly encourage each customer to engage in detailed communication and negotiation with the supplier to ensure the best price and service.
There are some chemical composition and properties differences between the 3003 aluminum and 5052 aluminum coils. The 3003 aluminum coil is mainly added with manganese to improve corrosion resistance. In comparison, the 5052 aluminum coil is added with magnesium to enhance its strength and processability. In the field of application, the 3003 aluminum coil is more suitable for construction, transportation, and other fields, while the 5052 aluminum coil is more commonly used in ships, chemical equipment, and other fields.
DC and CC Casting, two crucial methods in aluminum production, refer to different casting ways of producing aluminum billets, blooms, or slabs. Casting is a process of shaping ingots by pouring the liquid metal into a mold, followed by solidification. Casting is a metal treatment detail produced by pouring metal into a mold. In some cases, casting is the only method of shaping a metal or alloy.
DC stands for Direct Chill Casting. It is a vertical semi-continuous casting process for manufacturing cylindrical or rectangular ingot/billet for non-ferrous metals such as aluminum and copper alloys. The widely used casting process involves solidifying molten metal in a water-cooled mold, resulting in an aluminum ingot with a fine-grain structure. So, the direct chill casting aluminum billets, blooms, or slabs are suitable for deep drawing or complex forming. Therefore, extrusion, rolling, or forging technology can further process direct chill-casting aluminum ingot.
The DC casting process is the most common application for casting aluminum billets, and more than half of the world’s aluminum billets, blooms, or slabs are cast using direct chill casting. This widespread use underscores the process’s importance in the global aluminum production industry.
CC casting, or Continuous Casting, is a process that continuously solidifies molten metal into ‘semi-finished’ billets, blooms, or slabs. It’s a method that’s not only used for casting aluminum billets but also gaining popularity in the aluminum industry.
The lower inherent cost of continuous, standardized production and improved process and quality control through automation allows continuous casting technology to produce better-quality metal profiles at a lower price.
This process is most commonly used for casting steel (by tonnage). So do aluminum and copper. In the aluminum industry, CC-casting aluminum billets, blooms, or slabs are often used to produce general-purpose aluminum rolls.
Yes, specific industries tend to prefer DC-casting aluminum coils over CC-casting, especially for applications that require the enhanced mechanical properties and surface quality of DC-casting material. This preference is driven by the numerous benefits that DC-casting offers, such as:
Automotive Industry:
- The automotive sector is a significant consumer of DC-casting aluminum coils.
- The high strength, formability, and surface finish of DC casting are crucial for producing complex body panels, structural components, and heat exchangers.
- Automakers value the tight dimensional tolerances and consistent quality of DC-casting aluminum.
Aerospace and Defense:
- The superior mechanical properties of DC-casting aluminum are essential for aerospace and defense applications.
- Components like airframe structures, engine parts, and defense equipment demand the high strength-to-weight ratio of DC casting.
- The enhanced fatigue life and corrosion resistance are also meaningful in these industries.
Packaging:
- Beverage cans, food containers, and other tight-tolerance packaging applications often utilize DC-casting aluminum.
- Fine grain structure and smooth surface finish are critical for deep drawing these products.
- Consistent thickness and flatness ensure good sealing and performance.
Electronics:
- Electrical enclosures, heat sinks, and other electronic components may use DC-casting aluminum coils.
- The higher strength allows for thinner designs without compromising performance.
- Smooth surfaces are essential for aesthetic appeal and thermal management.
While more costly, the enhanced properties of DC-casting aluminum make it the preferred choice in industries with stringent performance requirements. However, improved performance and durability often offset this higher cost, making DC-casting a cost-effective solution for many applications. CC casting remains suitable for more general applications where the premium properties of DC casting are not as critical.
The appropriate aluminum coil thickness selection must be determined according to the specific application scenario and requirements. Thinner aluminum rolls are generally suitable for occasions where weight and cost must be reduced. In comparison, thicker aluminum rolls have better strength and stability. When selecting, it is recommended to consult a professional salesperson or engineer to ensure that the most suitable aluminum coil thickness is specified.
Factors Affecting the Weight of Aluminum Rolls
The weight of an aluminum coil depends on its material density, length, width, and thickness. With the exact specifications for aluminum coils, different manufacturers may produce a specific difference in weight, which can be measured by a weight meter and other equipment. At the same time, the coating material and treatment process in the production process of the aluminum coil will also have a particular impact on its weight. Generally, the weight of the standard aluminum coil is between 500 and 5000kg.
Aluminum coil weight calculation formula
Aluminum coil weight (kg) = aluminum coil length (m) × aluminum coil width (m) × aluminum coil thickness (m) × aluminum coil density (kg/m³)
Among them, the density of the aluminum coil is 2.7×103kg/m³.
For example, if the aluminum coil’s specifications are a width of 1 m, a thickness of 0.3 mm, and a length of 100 m, then the weight can be calculated according to the following formula: weight = 2.7 g/cm3 x 10,000cm x 100 cmx0.03 cm = 81,000 g = 81Kg.
Notes: When calculating the weight of the aluminum coil, it is necessary to pay attention to the unity of the unit, such as the length and width need to be converted into centimeters or meters.
Weight reference value corresponding to standard specifications of aluminum coil
The following are common aluminum coil weight reference values for reference only:
- The weight of the 1.0mm thickness aluminum coil specification is about 2.7kg/m², and 1 ton of aluminum coil can be divided into about 370 sheets, with a width of 1.25 meters and a length of 10 meters each.
- The weight of the 0.6mm thickness aluminum coil specification is about 1.5kg/m², and 1 ton of aluminum coil can be divided into about 667 sheets, with a width of 1.25 meters and a length of 10 meters each.
The above data is for reference only. The specific weight must be calculated and measured according to the aluminum coil’s specifications.
When calculating the length of the aluminum coil, it is necessary to understand the specific specifications. Generally speaking, the specifications will indicate the aluminum coil’s width, thickness, and length. If only partial information about the weight and specifications of the aluminum coil is known, the size of the aluminum coil can be reversed.
For example, if the aluminum coil specification is 800mm wide, 0.5mm thick, 100kg in weight, and the density of aluminum is known to be 2.7g/cm³, then its length can be calculated as follows:
- Step1: Calculate the aluminum coil area
Area = 800mm x 0.5mm = 400mm² = 0.04m²
- Step2: Calculate the aluminum coil length
Length = 100kg / 2.7g/cm³ / 0.04m² = 925.93m
Therefore, the length of the above aluminum coil is 925.93m.
Notes: When calculating the length of the aluminum coil, please pay attention to the distinction between standard specifications and the correct application of the weight calculation formula.
WanTai Aluminum Industry Product List
| Aluminum Alloy Series | Aluminum Grade |
|---|---|
| 1000 Series | 1050, 1060, 1070, 1100, etc. |
| 2000 Series | 2014, 2017, 2024, 2A11, 2A12, 2A14, etc. |
| 3000 Series | 3003, 3004, 3005, 3104, 3105, 3A12, etc. |
| 4000 Series | 4004, 4032, 4043, 4047, 4A03, 4A11, 4A13, 4A17, etc. |
| 5000 Series | 5005, 5052, 5052A, 5052B, 5059, 5083, 5086, 5182, 5252, 5454, 5754, 5A02, 5A03, 5A05, 5A06, 5M49, 5M52, etc. |
| 6000 Series | 6005, 6005A, 6060, 6061, 6063, 6082, 6101, etc. |
| 7000 Series | 7005, 7050, 7075, 7A04, 7A09, etc. |
| 8000 Series | 8011, 8076, 8077, 8079, 8176, 8177, 8276, 8280, etc. |
| Types | Aluminum Coils, Aluminum sheets, Aluminum foils, Aluminum strips, Checkered Plates or diamond plates, etc. |
| Length(mm) | customizable as required. |
| Width(mm) | 40mm-2650mm |
| Thickness(mm) | 0.006mm-800mm |
| surface | oxidation, Precoating, wire drawing, Mirror Finishing, embossing, etc. |
| payment | T/T, L/C, D/P, etc. |
| package | Wrap in plastic or kraft paper with Moisture-proof desiccant. Pack in fumigated wooden cases and brackets. |
Different Specifications of Aluminum Coil Parameters
The following are examples of different specifications of aluminum rolls and their weight and length information for Reference:
| specification | Thickness(M) | Area(m2) | Weight(Kg) |
|---|---|---|---|
| 0.5mmx1mx1000m | 0.0005 | 1000 | 1,350 |
| 0.6mmx1mx1000m | 0.0006 | 1000 | 1,620 |
| 0.8mmx1mx1000m | 0.0008 | 1000 | 2,160 |
| 1.0mmx1mx1000m | 0.0010 | 1000 | 2,700 |
| 1.5mmx1mx1000m | 0.0015 | 1000 | 4,050 |
| 2.0mmx1mx1000m | 0.0020 | 1000 | 5,400 |
| 2.5mmx1mx1000m | 0.0025 | 1000 | 6,750 |
| 3.0mmx1mx1000m | 0.0030 | 1000 | 8,100 |
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